Dent Repair Using No Filler

In this do-it-yourself article we will show you a step by step method of pick and file metal work to remove dents without using body fillers. If you want your body work to stand the test of time then this article is a must read.

Our example is a 57 Chevy with the body off the frame. We are ready to remove the door from the car. We chose a 57 Chevy for photographic purposes but these techniques will work on any metal bodied project!

Here are some tools you may need, improvise with other tools if needed!

A long screw driver, rubber five inch sanding block, slapping file, body hammer, pick hammer, slapping spoon, hard steel dolly and a serrated dolly. You will need to pick out the type of dolly that fits the contours of the area you will be working on. Above is a pneumatic air sander, Krylon black paint, a power unit with spreader attachment, a Hutchins Super Sander, and different sizes and shapes of wood. A straight edge is also needed.

	Jeff is using a Variable Speed Electronic Sander on low speed (1500 RPM). He cleans down the steel with an 8 inch pad and 80 grit paper, removing all paint and primer.
	Take the Krylon and spray on the dented areas so you can see the depth and type of dent.
	Another view of the dent! The design of the panel has a slight bow by nature meaning that it is higher in the center and goes down gradually on the sides. It is best to compare with the opposite side of the car to know the correct shape of the panel provided the other side is undamaged. By placing a straight edge on the panel you can see the amount of shape and compare it to the opposite side.

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